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Category 5 Patch

Category 5 is an extremely flexible patch with outstanding adhesive properties for larger non-structural cracks. Repairs and waterproofs cracks in masonry and stucco. 300% elongation. Brush or knife grade. 60-year guarantee.

Colors:

CAT-5 Textured & Smooth Grade Elastomeric Patch Compound is extremely flexible with outstanding adhesive properties. It is uniquely formulated to provide a permanent repair for cracks and holes in above grade masonry and stucco surfaces. Once cured the bead is mildew resistant. It is low odor, easy to apply and is soap and water cleanup.

  • 1:
    Used for larger non-structural cracks
  • 2:
    Repair and waterproof cracks in masonry and stucco
  • 3:
    300% Elongation
  • 4:
    Extremely Flexible
  • 5:
    Outstanding Adhesion
  • 6:
    Paintable
  • 7:
    Interior / Exterior
  • 8:
    Apply by brush or flexible blade
  • 9:
    60-year Guarantee
  • Stucco
  • Tilt Wall
  • Trim
  • EIFS
  • Masonry Cracks
  • Siding
  • Drywall
  • Masonry
  • Ceramic Tile
  • Wood
  • Concrete
  • Brick
  • Metal
  • Synthetic Stucco

Surfaces to be patched or repaired must be dry and free of all dirt, dust, oil, mildew, loose paint, old caulk or other contaminates. Only apply when sealant, surface, and air temperature are above 40ºF and rising. Do not apply on surfaces that exceed 140ºF, or when rain is expected.

Use brush, putty knife or trowel to fill crack with patching compound. Tool elastomeric patch to desired finish before product dries. Product is not sandable.

  1. Apply to hairline cracks with a clean brush or other flexible blade.
  2. Tool patch to match desired texture and profile of the surrounding area.
  3. Knife Grade Patch should be used for cracks larger than ½”.
  4. Cracks should be chipped/cleaned out, if greater than 1/2” in depth a non-gassing backer rod of the proper size should be inserted.
  5. Two applications may be required for larger gaps. Allow 24 hours between applications.
  6. Allow 24 hours before top coating.

NOT INTENDED FOR AREAS THAT WILL BE SUBMERGED IN WATER. KEEP FROM FREEZING. NOT FOR FOOD CONTACT SURFACES. PRODUCT CANNOT BE SANDED.

Immediately after use, clean uncured material and tools with soap and water. Remove cured sealant by cutting with a sharp-edged tool.

  • Vehicle: 100% Modified Acrylic Emulsion Polymer
  • VOC: Non-chemically curing sealant. VOC (less exempt solvents) is <1.5%
  • Pigment: Calcium Carbonate
  • Solids: Approximately 65.7%
  • Weight per Gallon: 10.5 ± 0.5
  • Specific Gravity: Approximately 1.25
  • Service Temp: -30ºF to 180ºF
  • Temp Application Range: 40ºF and rising. Air temp no hotter than 95º and substrate not hotter than 140º
  • Freeze Thaw Stability: Passes 5 Cycles@ 0ºF (1 cycle = 16hrs. @ 0ºF, 8hrs at 75ºF)
  • Flash Point: None
  • Consistency: Paste
  • Applications: Interior / Exterior
  • Life Expectancy: 60-year performance
  • Shelf Life: 24 months when stored at 50ºF to 80ºF
  • Odor: Mild Sweet Acrylic
  • Tooling Time: 10 to 15 Minutes
  • Tack Free Time: 30 Minutes
  • Paint Over Time: 4 to 6 hours
  • Full Cure: 24 to 72 hours

Product resources

Category 5 Patch resources

CAT-5 Elastomeric Patch Frequently Asked Questions

What's the difference between Brush Grade and Knife Grade?

Brush Grade is for hairline cracks — apply it with a clean brush or other flexible blade. Knife Grade should be used for cracks larger than 1/2", applied with a putty knife or trowel.

What kind of cracks and holes is CAT-5 Patch used for?

Larger non-structural cracks, and repairing and waterproofing cracks and holes in above-grade masonry and stucco surfaces. It's not intended for structural cracks.

How long do I wait between coats or before painting?

If a gap needs two applications, allow 24 hours between them. The product specifications list a 4–6 hour paint-over time, but the application instructions separately say to allow 24 hours before top coating — those two numbers don't fully agree, so it's worth confirming with Tower Sealants which one applies to your situation before painting.

What temperature can CAT-5 Patch be applied in?

Apply when sealant, surface, and air temperature are above 40°F and rising, with air no hotter than 95°F and substrate no hotter than 140°F. Don't apply when rain is expected. Once cured, it holds up across a -30°F to 180°F service temperature range.

How flexible is CAT-5 Patch once cured?

It offers 300% elongation and stays extremely flexible, which is what lets it move with hairline and larger non-structural cracks instead of re-cracking.

What substrates does CAT-5 Patch work on?

Masonry, ceramic tile, wood, concrete, brick, metal, and synthetic stucco.

What warranty does CAT-5 Patch come with?

A 60-year guarantee. If the product cracks, peels, or separates within 60 years of installation after proper storage and application, Tower Sealants will replace it when the purchaser returns proof of purchase.

Is CAT-5 Patch sandable?

No — the product cannot be sanded. Tool it to the desired finish and profile before it dries, since that's the only way to shape it.

Technical Data Sheet

CAT-5 Elastomeric Patch

Textured & Smooth Grade Compound

Description

CAT-5 Textured & Smooth Grade Elastomeric Patch Compound is extremely flexible with outstanding adhesive properties. It is uniquely formulated to provide a permanent repair for cracks and holes in above grade masonry and stucco surfaces. Once cured the bead is mildew resistant. It is low odor, easy to apply and is soap and water cleanup.

Performance Features

  • Used for larger non-structural cracks
  • Repair and waterproof cracks in masonry and stucco
  • 300% elongation
  • Extremely flexible
  • Outstanding adhesion
  • Paintable
  • Interior / Exterior
  • Apply by brush or flexible blade
  • 60-year guarantee

Product Specifications

Vehicle
100% Modified Acrylic Emulsion Polymer
VOC
Non-chemically curing sealant. <1.5% less exempt solvents
Pigment
Calcium Carbonate
Solids
Approximately 65.7%
Weight per Gallon
10.5 ± 0.5
Specific Gravity
Approximately 1.25
Service Temp
-30°F to 180°F
Application Temp Range
40°F and rising. Air no hotter than 95°F, substrate no hotter than 140°F
Freeze-Thaw Stability
Passes 5 cycles @ 0°F (1 cycle = 16 hrs @ 0°F, 8 hrs @ 75°F)
Flash Point
None
Consistency
Paste
Applications
Interior / Exterior
Life Expectancy
60-year performance
Shelf Life
24 months when stored at 50°F to 80°F
Odor
Mild sweet acrylic
Tooling Time
10 to 15 minutes
Tack-Free Time
30 minutes
Paint Over Time
4 to 6 hours*
Full Cure
24 to 72 hours

*See the note under Application below — the step-by-step instructions separately say to allow 24 hours before top coating, which doesn't match this 4–6 hour figure.

Packaging

Textured — Brush Grade
1 US Gallon
TS-00083 · 843034000833
1 US Quart
TS-00173 · 843034001731
Textured — Knife Grade
1 US Gallon
TS-00095 · 843034000956
1 US Quart
TS-00172 · 843034001724
Smooth — Brush Grade
1 US Gallon
TS-00082 · 843034000826
1 US Quart
TS-00176 · 843034001762
Smooth — Knife Grade
1 US Gallon
TS-00096 · 843034000963
1 US Quart
TS-00174 · 843034001748

All packaging is White. Item numbers listed as Item · UPC Code.

Applications

  • Stucco
  • EIFS
  • Siding
  • Tilt wall
  • Masonry cracks
  • Trim
  • Drywall

Substrates

  • Masonry
  • Concrete
  • Synthetic stucco
  • Ceramic tile
  • Brick
  • Wood
  • Metal

Surface Preparation

Surfaces to be patched or repaired must be dry and free of all dirt, dust, oil, mildew, loose paint, old caulk, or other contaminants. Only apply when sealant, surface, and air temperature are above 40°F and rising. Do not apply on surfaces that exceed 140°F, or when rain is expected.

Application

Use a brush, putty knife, or trowel to fill the crack with patching compound. Tool the elastomeric patch to the desired finish before the product dries — it is not sandable.

  1. Apply to hairline cracks with a clean brush or other flexible blade.
  2. Tool the patch to match the desired texture and profile of the surrounding area.
  3. Knife Grade Patch should be used for cracks larger than 1/2″.
  4. Cracks should be chipped and cleaned out; if greater than 1/2″ in depth, insert a non-gassing backer rod of the proper size.
  5. Two applications may be required for larger gaps. Allow 24 hours between applications.
  6. Allow 24 hours before top coating.

Not intended for areas that will be submerged in water. Keep from freezing. Not for food contact surfaces. Product cannot be sanded.

Clean-Up

Immediately after use, clean uncured material and tools with soap and water. Remove cured sealant by cutting with a sharp-edged tool.

Safety

Irritating to skin, eyes and respiratory tract. Harmful if swallowed, inhaled or absorbed through the skin. May cause allergic skin reactions and/or central nervous system depression. Adverse reproduction effects have been reported in animals. May cause adverse kidney effects. Avoid contact with eyes, skin and clothing. Use in a well ventilated area. Wear eye, skin, and respiratory protection. Eye contact: immediately flush with water for 15 minutes and get medical attention immediately. If swallowed: do not induce vomiting; give large quantities of water and get medical attention. Never give anything by mouth to an unconscious person. For health information, refer to the Safety Data Sheet or call ChemTrec at 800-424-9300. Keep out of reach of children.

⚠ Cancer and Reproductive Harm — go to www.P65Warnings.ca.gov for additional information.

First Aid

In case of skin contact, wash off quickly with plenty of soap and water and remove contaminated clothing. For eye contact, flush eyes immediately with large quantities of water for at least 15 minutes. If swallowed, obtain medical treatment immediately — do not induce vomiting. If inhalation causes physical discomfort, move to fresh air; if discomfort persists or any breathing difficulty occurs, seek medical help.

Safety Data Sheets (SDS) are available upon request via towersealants.com or by calling 866-897-7568.

Product Replacement Policy: After proper storage and application, if this product cracks, peels or separates within 60 years of installation, manufacturer will replace the product if purchaser returns proof of purchase to manufacturer. Manufacturer shall not be held liable for damages in excess of the purchase price. This is the sole and exclusive remedy and liability for defects or failure of this product. This warranty is in lieu of all other warranties, written or oral, statutory, expressed or implied, including without limitation any implied warranty of merchantability or fitness.

Manufacturer

Tower Sealants, Inc. · 2095 Memorial Park Road, Gainesville, GA 30504
Customer Service: 866-897-7568 · Information: tech@towersealants.com · towersealants.com