AU-1 Commercial Construction Sealant
AU-1 is a high-performance, single-component construction sealant with extreme aging resistance and 800% elongation. Paintable, no-prime, VOC compliant nationwide. Built for commercial and industrial applications.
Colors:
AU-1 is a highly elastic and extremely durable high-performance construction sealant. It is an aqueous-based urethane acrylic polymer and one of the first high performance sealants of its’ kind for the commercial building industry. The active ingredient in AU-1 is an Aqueous Polyurethane Dispersion. As internally plasticized resin it requires no mixing or priming to bond molecularly to most construction materials. AU-1 is paintable with no shine through or plasticizer bleed. It has very low VOC content meeting both CARB non-chemically curing sealant VOC (less exempt solvents): <1.5% and SCAQMD (less water and exempt compounds): <50 g/L requirements. AU-1 is extremely UV resistant and maintains high elasticity in all climates. It maintains its adhesive force even after years of exposure by bonding to surfaces through crosslinking on a molecular level. Once cured has exceptional mold and mildew resistance. AU-1 does not lose its elasticity under constant, greatly varying mechanical stress.
- 1:Ready to use, no mixing, reduces prep time
- 2:No primer required for most substrates reducing application time
- 3:Easy to gun and tool, for quicker application and neater joints
- 4:Seals joints up to 2” with proper joint design
- 5:Exceptional resistance to aging and weathering for long term durability
- 6:Available in sausages or pails for less jobsite waste and lower disposal costs
- 7:Can be painted
- 8:Superior adhesion to construction materials over long periods of time
- 9:Meets VOC requirements for all 50 states
- 10:Joint movement capacity ±35% with 800% elongation providing excellent flexibility for moving joints
- Interior and exterior
- Vertical and horizontal joints
- Expansion and control joints
- Concrete panel joints
- Tilt-wall joints
- Exterior Insulation and Finish Systems (EIFS)
- Siding— aluminum, wood and vinyl
- Window frames— aluminum, wood and vinyl
- Curtain wall joints
- Mullion joints
- Above grade Stucco
- Concrete
- Masonry
- Aluminum
- Wood
- Cement Board
- Clay & concrete roof tiles
- Glass
- Natural stone
- Stucco
- Ceramic/Porcelain Tile
- Galvanized
- Vinyl Siding
Surfaces to be sealed must be dry and free of all dirt, dust, oil, mildew, loose paint, old caulk or other contaminates. Only apply when sealant, surface and air temperatures are above 40° F and rising. Do not apply on surfaces that exceed 140°F, or when rain is expected.
PRIMING
AU-1 is generally considered a non-priming sealant. It is the user’s responsibility to check the adhesion of the cured sealant on typical test joints at the project site before and during application consult Technical Services for additional information.
INSTALLATION
AU-1 comes ready to use. U-shaped joints should have the proper size backer rod or bond breaker tape installed to prevent 3-point adhesion. The sealant must reach deepest point of the joint. Remove excess with a clean rag and water. Tooling the joint flush with a putty knife is recommended. Tooling results in the correct bead shape, a neat joint, and maximum adhesion. 90° joints can be tooled smooth with a moistened rag to a minimum bead size of 3/8”. AU-1 is not intended for use in below-grade joints or in areas that will be subject to frequent water ponding. For new construction, if the roof has not yet been installed, joints should be capped or protected at the top. The preferred method would include a water drainage system at the bottom of the joint. Note, clear will apply white and dry translucent.
CURE TIME @ 75° F (24° C) 50% relative humidity Joint Size ½” X ¼”
Tooling Time: 15 Minutes. Tack Free Time: 60 Minutes. At standard conditions paint can be applied after 6-8 hours. Please note that the cure of AU-1 varies with temperature and humidity. Lower temperatures and/or higher humidity will extend curing times. In such cases painting should be delayed until the sealant has time to cure. Once cured, service temperature range: -40°F (-40°C) to 180°F (82°C).
Immediately after use, clean equipment with soap and water.
Remove cured sealant by cutting with a sharpedged tool. Remove thin films by abrading.
- ASTM C-920 Class 35:
- ASTM C-834 -18ºC:
- Fed Spec TTS-00230C:
- Meets physical requirements of AAMA 808.3:
- TCBSAT-30*:
Product resources
AU-1 Commercial Construction Sealant resources
How AU-1 Compares to SikaFlex, Bostik, Dow Corning & Other Leading Sealants
|
Tower sealants AU - 1 | SIKA – Sika Flex 1-A | Bostik DuoSil | Dow Corning 795 | OSI Quad | OSI Quad Max | Dap Dynaflex 230 |
|---|---|---|---|---|---|---|---|
| Chemistry | Acrylic Urethane | Polyurethane | Urethane Acrylic | Silicone | Solvent | Hybrid | Acrylic Latex |
| Ease of Application | AU-1✓ | ||||||
| Soap & Water Cleanup | ✓Yes | Solvent | ✓Yes | Solvent | Solvent | Solvent | ✓Yes |
| Recommended Tooling Process | Light Tooling | Light Tooling | Do Not Tool | Light Tooling | Do Not Tool | Light Tooling | Light Tooling |
| Paintable | 6–8 Hours | 7 Days | 1–2 Hours | ✗No | 7–14 Days | 1 Hour | 2–4 Hours |
| Application Temp | 40°F+ | 40°F+* | 40°F+ | 0°F+ | 20°F+ | 0°F+ | 40°F+ |
| Durability | AU-1✓ | ||||||
| ASTM C-920 | Class 35 | Class 35 | Does Not Pass C920 | Class 35 | Class 35 | Class 35 | Class 35 |
| Excellent Adhesion to 30 Substrates | ✓ | ✓ | Not Tested | ✓ | ✓ | ✓ | Not Tested |
| Maintains 88% Initial Peel Strength After 2yrs** | ✓ | ✕ | Not Tested | ✕ | ✕ | Not Tested | Not Tested |
| Excellent UV Resistance | ✓ | ✕ | Not Stated | ✓ | ✓ | ✓ | Not Stated |
| Service Temp | -40°F – 180°F | -40°F – 170°F | -30°F – 170°F | -40°F – 300°F | -20°F – 200°F | -50°F – 300°F | -30°F – 180°F |
| Elongation | 800% | 550% | Not Stated | 400% | 550% | 500% | Not Stated |
| Maximum Joint Width | 2" | 1.5" | 1" | <1" | 3/8" | 5/8" | 2" |
| Eco-Friendly | AU-1✓ | ||||||
| Volatile Solvent Free – Low VOC | ✓ | ✓ | ✓ | ✓ | ✗ | ✓ | ✓ |
| Low VOC at Job Site (Sealant & Cleanup) | ✓ | ✕ | ✓ | ✕ | ✕ | ✕ | ✓ |
| Plasticizer, Isocyanates, and Pthalate Free | ✓ | ✕ | Unknown | ✗ Silicone Oil |
✕ | ✕ | ✕ |
| No Paint Discoloration or Shiners | ✓ | ✕ | Unknown | Cannot Paint | ✗ | ✕ | ✕ |
| No Mold or Mildew from Plasticizer Migration | ✓ | ✗ | Unknown | ✓ | Other Solvents | ✗ | ✗ |
| Shelf Life | 24 Months | 6–12 Months | 12 Months | 12 Months | 24 Months | 24 Months | 12 Months |
All information gathered from internal testing and/or manufacturer technical data sheets.
*Sealant must be 65°F–75°F per manufacturer instructions.
**Information derived from Tower's internal TCBSAT testing.
AU-1 Frequently Asked Questions
Is AU-1 paintable, and how long do I need to wait?
Yes. AU-1 can be painted after 6–8 hours under standard conditions (75°F, 50% relative humidity). Lower temperatures or higher humidity will extend that window.
Does AU-1 require a primer?
No — AU-1 is generally considered a non-priming sealant. Tower still recommends checking adhesion on a test joint at the project site before full application.
What is the cure time for AU-1?
At 75°F with 50% relative humidity in a ½"×¼" joint, AU-1 has a 15-minute tooling time and a 60-minute tack-free time, with full paintability at 6–8 hours. Cooler or more humid conditions extend all of these times.
What size joints can AU-1 handle?
AU-1 is rated for joints up to 2" wide with proper joint design, and handles ±35% joint movement (ASTM C-920 Class 35).
What surfaces does AU-1 bond to?
AU-1 bonds to concrete, masonry, aluminum, wood, cement board, tile, glass, stone, stucco, vinyl siding, and galvanized metal.
Does AU-1 Clear actually look clear when applied?
AU-1 Clear applies white and dries translucent as it cures — this is normal and expected, not a defect.
What temperature can I apply AU-1 in?
Apply when sealant, surface, and air temperatures are above 40°F and rising. Avoid applying above 140°F or when rain is expected.
Technical Data Sheet
AU-1 Commercial Construction Sealant
Premium-Grade, High-Performance, High-Movement, Single-Component, Elastomeric, Acrylic Urethane Sealant
Description
AU-1 is a highly elastic and extremely durable high-performance construction sealant. It is an aqueous-based urethane acrylic polymer and one of the first high performance sealants of its kind for the commercial building industry. The active ingredient in AU-1 is an Aqueous Polyurethane Dispersion. As internally plasticized resin it requires no mixing or priming to bond molecularly to most construction materials. AU-1 is paintable with no shine through or plasticizer bleed. It has very low VOC content meeting both CARB non-chemically curing sealant VOC (less exempt solvents): <1.5% and SCAQMD (less water and exempt compounds): <50 g/L requirements. AU-1 is extremely UV resistant and maintains high elasticity in all climates. It maintains its adhesive force even after years of exposure by bonding to surfaces through crosslinking on a molecular level. Once cured has exceptional mold and mildew resistance. AU-1 does not lose its elasticity under constant, greatly varying mechanical stress.
Product Features
- Ready to use, no mixing, reduces prep time
- No primer required for most substrates reducing application time
- Easy to gun and tool, for quicker application and neater joints
- Seals joints up to 2″ with proper joint design
- Exceptional resistance to aging and weathering for long term durability
- Available in sausages or pails for less jobsite waste and lower disposal costs
- Can be painted
- Superior adhesion to construction materials over long periods of time
- Meets VOC requirements for all 50 states
- Joint movement capacity ±35% with 800% elongation providing excellent flexibility for moving joints
Standards & Specs
- Standards
- ASTM C-920, Type S, Grade NS, Class 35, Use NT, M, G, A & O — exceeds TCBSAT-30*
- Packaging
- 299ml (10.1 oz) cartridge, 12 per carton · 600ml (20 oz) sausage pack, 12 per carton · 2 gallon pail · 5 gallon pail
- Colors
- White, Almond, Off White, Stone, Limestone, Tan, Aluminum Gray, Redwood, Redwood Tan, Woodtone, Clay, Black, Bronze. Custom colors available — contact customer service. Can be tinted with standard latex paint.
- Shelf Life & Storage
- 24 months when properly stored in original, unopened containers away from heat and direct sunshine.
- VOC Content
- CARB: <1.5% less exempt solvents · SCAQMD: <50 g/L less water and exempt compounds
Applications
- Interior and exterior
- Vertical and horizontal joints
- Expansion and control joints
- Concrete panel joints
- Tilt-wall joints
- Exterior Insulation and Finish Systems (EIFS)
- Siding — aluminum, wood and vinyl
- Fascia
- Parapets
- Window frames — aluminum, wood and vinyl
- Curtain wall joints
- Mullion joints
- Above grade
- Stucco
- Flashing
- Precast units
Substrates
- Concrete
- Masonry
- Aluminum
- Wood
- Cement board
- Clay & concrete roof tiles
- Glass
- Natural stone
- Stucco
- Ceramic / porcelain tile
- Galvanized
- Vinyl siding
Reference TCBSAT-30* for expanded detailed list of applicable AU-1 substrates.
Priming
AU-1 is generally considered a non-priming sealant. It is the user’s responsibility to check the adhesion of the cured sealant on typical test joints at the project site before and during application — consult Technical Services for additional information.
Substrate Preparation
Surfaces to be sealed must be dry and free of all dirt, dust, oil, mildew, loose paint, old caulk or other contaminates. Only apply when sealant, surface and air temperatures are above 40°F and rising. Do not apply on surfaces that exceed 140°F, or when rain is expected.
Installation
AU-1 comes ready to use. U-shaped joints should have the proper size backer rod or bond breaker tape installed to prevent 3-point adhesion. The sealant must reach the deepest point of the joint. Remove excess with a clean rag and water. Tooling the joint flush with a putty knife is recommended. Tooling results in the correct bead shape, a neat joint, and maximum adhesion. 90° joints can be tooled smooth with a moistened rag to a minimum bead size of 3/8″. AU-1 is not intended for use in below-grade joints or in areas that will be subject to frequent water ponding. For new construction, if the roof has not yet been installed, joints should be capped or protected at the top. The preferred method would include a water drainage system at the bottom of the joint. Note, clear will apply white and dry translucent.
Cure Time
@ 75°F (24°C), 50% relative humidity, joint size ½″ × ¼″
Please note that the cure of AU-1 varies with temperature and humidity. Lower temperatures and/or higher humidity will extend curing times. In such cases painting should be delayed until the sealant has time to cure.
Clean-Up / Removal
Immediately after use, clean equipment with soap and water. Remove cured sealant by cutting with a sharp-edged tool. Remove thin films by abrading.
Certification & Testing
| Property | AU-1 |
|---|---|
| Type | Acrylic Urethane |
| Claims | Class 35 |
| Tensile Properties — Cured Sample Value | |
| Maximum Stress (psi) | 152 ± 5 |
| Elongation to Break | 1000% ± 44 |
| Elongation Max Stress | 892% ± 10 |
| Performance Test — Result | |
| ASTM-C920 Class 35 | Pass |
| TTS-00230 | Pass |
| AAMA 808.3 | Pass |
| Property | AU-1 |
|---|---|
| Dry Peel Adhesion — ASTM C-794 (pli) | |
| Aluminum | 32–42 |
| Glass | 39–45 |
| Cement | 32 |
| Wet Peel Adhesion — ASTM C-794 (pli) | |
| Aluminum | 20–28 |
| Glass | 25–2* |
| Cement | 14–24 |
| Channel Slump (ASTM C-639) | 0 mm |
| Tack-Free Time (ASTM C-679) | 60 mins |
| Shore A Hardness | 15 ± 2 |
| Formulation Characteristics | |
| Extrusion Rate | 15 g/sec |
| pH | < 8.3 |
| Flex (180° bend, ½″ mandrel) | ASTM C-793 |
| After 250 hrs WOM, -15°F | Pass |
| ±35% Joint Movement — ASTM C-719 | |
| Aluminum | Pass |
| Glass | Pass |
| Cement | Pass |
*The wet peel adhesion value for Glass prints as “25–2” on the source TDS PDF and looks truncated — double-check against the original before this goes live.
Safety
See the Safety Data Sheet for full safety information, or refer to the product label. To request a Safety Data Sheet, visit towersealants.com or contact Tower Sealants at 866-897-7568. For medical emergencies only, call ChemTrec at 1-800-424-9300. Always confirm you are using the most current version of this Technical Data Sheet and the SDS by calling Customer Service at 1-866-897-7568.
Manufacturer
Tower Sealants, LLC · 2095 Memorial Park Rd, Gainesville, GA 30504
Customer Service: 866-897-7568 · Information: tech@towersealants.com · towersealants.com

























































































